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Smart Clothing Booming the Textile Industry

Once confined to fiction movies, Mark L of Iron man is gradually coming to life in our real world. With nanotech being under the cusp of major transformation, growth in the smart clothing industry has increased by leaps and bounds. 

According to a report released by a business consulting firm Grand View Research, the global smart fabrics market was worth $878.9 million in 2018, and it’s expected to reach $5.55 billion by 2025, with North America having the largest market share.

After rigid technologies like smartwatches and fitness trackers, the wearable market is being further invaded by smart clothing. However being sold as wearable tech, most of the time it turns out being cumbersome, awkward or never really working as it was expected to be. Nevertheless, the talk of a new feature is just around the corner. 

With wear-ability in mind, unlike the existing technology, the evolving smart clothing has no impact on the handle, drape, stretch or breathability of the fabric. It is a fresh piece of tech that allows assembling electronic systems directly onto garments, enabling a new generation of truly-wearable smart clothing. 

List of Smart Clothing Technology Booming the Textile Industry

DuPont Intexar

DuPont Advanced Materials has created electronic ink and film tech technology called DuPont Intexar. This technology can be directly embedded into the garment for easy and seamless integration into multiple apparel applications such as fitness, heat, and health; and has already been integrated into the Owlet Band wearable, which monitors a baby during pregnancy.

 iTBra

Cyrcadia’s development of the iTbra uses heat sensors to track the temperature fluctuations in a woman’s breasts. From this data, it maps out the wearer’s circadian pattern, or daily norms and helps determine the presence of cancer.

RFID Microchip

Microchip implants are now being used to replace keys and passwords. Though not on textiles, these microchips are being directly embedded into the body parts like the fingertips. The chip uses near-field communication (NFC) or radio-frequency identification (RFID) and is similar to the chips used to track lost pets. The U.S. military is reportedly considering using RFID chips to keep track of its troops around the world.

RFID microchip implants
RFID microchip implants

Pireta’s e-textile

The UK startup Pireta aims at innovating the wearable technology. Pireta’s technology creates genuinely wearable smart clothing without impacting the comfort of the apparel. The e-textile attaches a thin, highly-durable metallic layer at the fibre level, resulting in excellent conductivity.

Power Saver Smart Clothing

With the invention of smart clothing by the Singapore researchers, power banks would be a thing of the past. Researchers in Singapore have invented clothes that can boost connectivity and save battery life on wireless devices such as headphones and smartwatches.

Future of Smart Clothing

Gartner forecasts that worldwide wearable devices shipment will reach 225 million in 2019, an increase of 25.8 per cent from 2018. It also states- smart clothing will be one of the fastest-growing textile trends, increasing from 4.12 million shipments in 2017 to a predicted 19.91 million by 2022.

Could this genuinely wearable tech be the next big thing in the textile space? Could it really revolutionise healthcare defence and other ecosystems?

Comment below and let us know what you think.

Or drop us a Hi at hello@mantralabsglobal.com 

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Smart Machines & Smarter Humans: AI in the Manufacturing Industry

We have all witnessed Industrial Revolutions reshape manufacturing, not just once, but multiple times throughout history. Yet perhaps “revolution” isn’t quite the right word. These were transitions, careful orchestrations of human adaptation, and technological advancement. From hand production to machine tools, from steam power to assembly lines, each transition proved something remarkable: as machines evolved, human capabilities expanded rather than diminished.

Take the First Industrial Revolution, where the shift from manual production to machinery didn’t replace craftsmen, it transformed them into skilled machine operators. The steam engine didn’t eliminate jobs; it created entirely new categories of work. When chemical manufacturing processes emerged, they didn’t displace workers; they birthed manufacturing job roles. With each advancement, the workforce didn’t shrink—it evolved, adapted, and ultimately thrived.

Today, we’re witnessing another manufacturing transformation on factory floors worldwide. But unlike the mechanical transformations of the past, this one is digital, driven by artificial intelligence(AI) working alongside human expertise. Just as our predecessors didn’t simply survive the mechanical revolution but mastered it, today’s workforce isn’t being replaced by AI in manufacturing,  they’re becoming AI conductors, orchestrating a symphony of smart machines, industrial IoT (IIoT), and intelligent automation that amplify human productivity in ways the steam engine’s inventors could never have imagined.

Let’s explore how this new breed of human-AI collaboration is reshaping manufacturing, making work not just smarter, but fundamentally more human. 

Tools and Techniques Enhancing Workforce Productivity

1. Augmented Reality: Bringing Instructions to Life

AI-powered augmented reality (AR) is revolutionizing assembly lines, equipment, and maintenance on factory floors. Imagine a technician troubleshooting complex machinery while wearing AR glasses that overlay real-time instructions. Microsoft HoloLens merges physical environments with AI-driven digital overlays, providing immersive step-by-step guidance. Meanwhile, PTC Vuforia’s AR solutions offer comprehensive real-time guidance and expert support by visualizing machine components and manufacturing processes. Ford’s AI-driven AR applications of HoloLens have cut design errors and improved assembly efficiency, making smart manufacturing more precise and faster.

2. Vision-Based Quality Control: Flawless Production Lines

Identifying minute defects on fast-moving production lines is nearly impossible for the human eye, but AI-driven computer vision systems are revolutionizing quality control in manufacturing. Landing AI customizes AI defect detection models to identify irregularities unique to a factory’s production environment, while Cognex’s high-speed image recognition solutions achieve up to 99.9% defect detection accuracy. With these AI-powered quality control tools, manufacturers have reduced inspection time by 70%, improving the overall product quality without halting production lines.

3. Digital Twins: Simulating the Factory in Real Time

Digital twins—virtual replicas of physical assets are transforming real-time monitoring and operational efficiency. Siemens MindSphere provides a cloud-based AI platform that connects factory equipment for real-time data analytics and actionable insights. GE Digital’s Predix enables predictive maintenance by simulating different scenarios to identify potential failures before they happen. By leveraging AI-driven digital twins, industries have reported a 20% reduction in downtime, with the global digital twin market projected to grow at a CAGR of 61.3% by 2028

4. Human-Machine Interfaces: Intuitive Control Panels

Traditional control panels are being replaced by intuitive AI-powered human-machine interfaces (HMIs) which simplify machine operations and predictive maintenance. Rockwell Automation’s FactoryTalk uses AI analytics to provide real-time performance analytics, allowing operators to anticipate machine malfunctions and optimize operations. Schneider Electric’s EcoStruxure incorporates predictive analytics to simplify maintenance schedules and improve decision-making.

5. Generative AI: Crafting Smarter Factory Layouts

Generative AI is transforming factory layout planning by turning it into a data-driven process. Autodesk Fusion 360 Generative Design evaluates thousands of layout configurations to determine the best possible arrangement based on production constraints. This allows manufacturers to visualize and select the most efficient setup, which has led to a 40% improvement in space utilization and a 25% reduction in material waste. By simulating layouts, manufacturers can boost productivity, efficiency and worker safety.

6. Wearable AI Devices: Hands-Free Assistance

Wearable AI devices are becoming essential tools for enhancing worker safety and efficiency on the factory floor. DAQRI smart helmets provide workers with real-time information and alerts, while RealWear HMT-1 offers voice-controlled access to data and maintenance instructions. These AI-integrated wearable devices are transforming the way workers interact with machinery, boosting productivity by 20% and reducing machine downtime by 25%.

7. Conversational AI: Simplifying Operations with Voice Commands

Conversational AI is simplifying factory operations with natural language processing (NLP), allowing workers to request updates, check machine status, and adjust schedules using voice commands. IBM Watson Assistant and AWS AI services make these interactions seamless by providing real-time insights. Factories have seen a reduction in response time for operational queries thanks to these tools, with IBM Watson helping streamline machine monitoring and decision-making processes.

Conclusion: The Future of Manufacturing Is Here

Every industrial revolution has sparked the same fear, machines will take over. But history tells a different story. With every technological leap, humans haven’t been replaced; they’ve adapted, evolved, and found new ways to work smarter. AI is no different. It’s not here to take over; it’s here to assist, making factories faster, safer, and more productive than ever.

From AR-powered guidance to AI-driven quality control, the factory floor is no longer just about machinery, it’s about collaboration between human expertise and intelligent systems. And at Mantra Labs, we’re diving deep into this transformation, helping businesses unlock the true potential of AI in manufacturing.

Want to see how AI-powered Augmented Reality is revolutionizing the manufacturing industry? Stay tuned for our next blog, where we’ll explore how AI in AR is reshaping assembly, troubleshooting, and worker training—one digital overlay at a time.

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