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AI Use Cases for Data-driven Reinsurers

Across the Insurance expansile, a special fraction within the industry is notable for its embrace of new technologies ahead of others. For an industry that notoriously keeps a straggling pace behind its banking and financial peers, Reinsurance has conventionally demonstrated a greater proclivity for future-proofing itself. In fact, they were one of the first to adopt cat-modelling techniques in the early ’90s to predict and assess risk.  This makes perfect sense too — ‘Insurance for insurers’ or reinsurance is the business of risk evaluation of the highest grade — which means there are hundreds of billions of dollars more at stake. 

Front-line insurers typically practice transferring some amount of their risk portfolio to reduce the likelihood of paying enormous claims in the event of unforeseen catastrophe losses. For most regions of the World — wind and water damage through thunderstorms, torrential rains, and snowmelt caused the highest losses in 2019.

In the first half of 2019 itself, global economic losses from natural catastrophes and man-made disasters totalled $44 billion, according to Swiss Re Institute’s sigma estimates. $25 billion of that total was covered by reinsurers. Without the aid of reinsurance absorbing most of that risk and spreading it out, insurance companies would have had to fold. This is how reinsurance protects front-line insurers from unforeseen events in the first place.

Yet, protection gaps, especially in emerging economies still trails behind. Only about 42 per cent of the global economic losses were insured as several large-scale disaster events, such as Cyclone Idai in southern Africa and Cyclone Fani in India, occurred in areas with low insurance penetration.

Reinsurance can be an arduous and unpredictable business. To cope with a prolonged soft market, declining market capital and shaky investor confidence — reinsurers have to come up with new models to boost profitability and add value to their clients.

For them, this is where Artificial Intelligence and the sisterhood of data-driven technologies is bringing back their edge.


Source: PwC – AI in Insurance Report

AI Use Cases for Reinsurers 

Advanced Catastrophe Risk Modelling

Catastrophic models built on machine learning models trained on real claims data, and ethno- and techno-graphic parameters can decisively improve the authenticity of risk assessments. The models are useful tools for forecasting losses and can predict accurate exposure for clients facing a wide range of natural and man-made risks.

Mining Data for behavioural risks can also inform reinsurers about adjusting and arranging their reinsurance contracts. For example, Tianjin Port explosions of 2015 resulted in losses largely due to risk accumulation — more specifically accumulation of cargo at the port. Static risks like these can be avoided by using sensors to tag and monitor assets in real-time.

RPA-based outcomes for reducing operational risks

RPA coupled with smart data extraction tools can handle a high volume of repetitive human tasks that requires problem-solving aptitude. This is especially useful when manually dealing with data stored in disparate formats. Large reinsurers can streamline critical operations and free employee capacity. Automation can reduce turn-around-times for price/quote setting in reinsurance contracts. Other extended benefits of process automation include: creating single view documentation and tracking, faster reconciliation and account settlement time, simplifying the bordereau and recovery management process, and the technical accounting of premium and claims.

Take customised reinsurance contracts for instance that are typically put together manually. Although these contracts provide better financial risk control, yet due to manual administration and the complex nature of such contracts — the process is prone to errors. By creating a system that can connect to all data sources via a single repository (data lake), the entire process can be automated and streamlined to reduce human-related errors.

Risk identification & Evaluation of emerging risks

Adapting to the risk landscape and identifying new potential risks is central to the functioning of reinsurance firms. For example, if reinsurance companies are not interested in covering Disaster-related insurance risks, then the insurance companies will no longer offer this product to the customer because they don’t have sufficient protection to sell the product. 

According to a recent research paper, the reinsurance contract is more valuable when the catastrophe is more severe and the reinsurer’s default risk is lower. Predictive modelling with more granular data can help actuaries build products for dynamic business needs, market risks and concentrations. By projecting potential future costs, losses, profits and claims — reinsurers can dynamically adjust their quoted premiums. 

Portfolio Optimization


During each renewal cycle, underwriters and top executives have to figure out: how to improve the performance of their portfolios? To carry this out, they need to quickly assess in near real-time the impact of making changes to these portfolios. Due to the large number of new portfolio combinations that can be created (that run in the hundreds of millions), this task is beyond the reach of pure manual effort. 


To effectively run a model like this, machine learning can shorten the decision making time by sampling selective combinations and by running multi-objective, multi-restraint optimization models as opposed to the less popular linear optimization method.  Portfolio optimization fueled by advanced data-driven models can reveal hidden value to an underwriting team. Such models can also predict with great accuracy how portfolios will perform in the face of micro or macro changes.

Repetitive and iterative sampling of the possible combinations can be carried out to create a narrowed down set of best solutions from an extremely large pool of portfolio options. This is how the most optimal portfolio that maximizes profits and reduces risk liability, is chosen. 

Reinsurance Outlook in India 

The size of the Indian non-life market, which is more reinsurance intensive than life, is around $17.7B, of which nearly $4B is given out as reinsurance premium. Insurance products in India are mainly modeled around earthquakes and terrorism, with very few products covering floods. Mass retail sectors such as auto, health and small/medium property businesses are the least reinsurance dependant. As the industry continues to expand in the subcontinent, an AI-backed data-driven approach will prove to be the decisive leverage for reinsurers in the hunt for new opportunities beyond 2020. 

Also read – Why InsurTech beyond 2020 will be different

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Smart Machines & Smarter Humans: AI in the Manufacturing Industry

We have all witnessed Industrial Revolutions reshape manufacturing, not just once, but multiple times throughout history. Yet perhaps “revolution” isn’t quite the right word. These were transitions, careful orchestrations of human adaptation, and technological advancement. From hand production to machine tools, from steam power to assembly lines, each transition proved something remarkable: as machines evolved, human capabilities expanded rather than diminished.

Take the First Industrial Revolution, where the shift from manual production to machinery didn’t replace craftsmen, it transformed them into skilled machine operators. The steam engine didn’t eliminate jobs; it created entirely new categories of work. When chemical manufacturing processes emerged, they didn’t displace workers; they birthed manufacturing job roles. With each advancement, the workforce didn’t shrink—it evolved, adapted, and ultimately thrived.

Today, we’re witnessing another manufacturing transformation on factory floors worldwide. But unlike the mechanical transformations of the past, this one is digital, driven by artificial intelligence(AI) working alongside human expertise. Just as our predecessors didn’t simply survive the mechanical revolution but mastered it, today’s workforce isn’t being replaced by AI in manufacturing,  they’re becoming AI conductors, orchestrating a symphony of smart machines, industrial IoT (IIoT), and intelligent automation that amplify human productivity in ways the steam engine’s inventors could never have imagined.

Let’s explore how this new breed of human-AI collaboration is reshaping manufacturing, making work not just smarter, but fundamentally more human. 

Tools and Techniques Enhancing Workforce Productivity

1. Augmented Reality: Bringing Instructions to Life

AI-powered augmented reality (AR) is revolutionizing assembly lines, equipment, and maintenance on factory floors. Imagine a technician troubleshooting complex machinery while wearing AR glasses that overlay real-time instructions. Microsoft HoloLens merges physical environments with AI-driven digital overlays, providing immersive step-by-step guidance. Meanwhile, PTC Vuforia’s AR solutions offer comprehensive real-time guidance and expert support by visualizing machine components and manufacturing processes. Ford’s AI-driven AR applications of HoloLens have cut design errors and improved assembly efficiency, making smart manufacturing more precise and faster.

2. Vision-Based Quality Control: Flawless Production Lines

Identifying minute defects on fast-moving production lines is nearly impossible for the human eye, but AI-driven computer vision systems are revolutionizing quality control in manufacturing. Landing AI customizes AI defect detection models to identify irregularities unique to a factory’s production environment, while Cognex’s high-speed image recognition solutions achieve up to 99.9% defect detection accuracy. With these AI-powered quality control tools, manufacturers have reduced inspection time by 70%, improving the overall product quality without halting production lines.

3. Digital Twins: Simulating the Factory in Real Time

Digital twins—virtual replicas of physical assets are transforming real-time monitoring and operational efficiency. Siemens MindSphere provides a cloud-based AI platform that connects factory equipment for real-time data analytics and actionable insights. GE Digital’s Predix enables predictive maintenance by simulating different scenarios to identify potential failures before they happen. By leveraging AI-driven digital twins, industries have reported a 20% reduction in downtime, with the global digital twin market projected to grow at a CAGR of 61.3% by 2028

4. Human-Machine Interfaces: Intuitive Control Panels

Traditional control panels are being replaced by intuitive AI-powered human-machine interfaces (HMIs) which simplify machine operations and predictive maintenance. Rockwell Automation’s FactoryTalk uses AI analytics to provide real-time performance analytics, allowing operators to anticipate machine malfunctions and optimize operations. Schneider Electric’s EcoStruxure incorporates predictive analytics to simplify maintenance schedules and improve decision-making.

5. Generative AI: Crafting Smarter Factory Layouts

Generative AI is transforming factory layout planning by turning it into a data-driven process. Autodesk Fusion 360 Generative Design evaluates thousands of layout configurations to determine the best possible arrangement based on production constraints. This allows manufacturers to visualize and select the most efficient setup, which has led to a 40% improvement in space utilization and a 25% reduction in material waste. By simulating layouts, manufacturers can boost productivity, efficiency and worker safety.

6. Wearable AI Devices: Hands-Free Assistance

Wearable AI devices are becoming essential tools for enhancing worker safety and efficiency on the factory floor. DAQRI smart helmets provide workers with real-time information and alerts, while RealWear HMT-1 offers voice-controlled access to data and maintenance instructions. These AI-integrated wearable devices are transforming the way workers interact with machinery, boosting productivity by 20% and reducing machine downtime by 25%.

7. Conversational AI: Simplifying Operations with Voice Commands

Conversational AI is simplifying factory operations with natural language processing (NLP), allowing workers to request updates, check machine status, and adjust schedules using voice commands. IBM Watson Assistant and AWS AI services make these interactions seamless by providing real-time insights. Factories have seen a reduction in response time for operational queries thanks to these tools, with IBM Watson helping streamline machine monitoring and decision-making processes.

Conclusion: The Future of Manufacturing Is Here

Every industrial revolution has sparked the same fear, machines will take over. But history tells a different story. With every technological leap, humans haven’t been replaced; they’ve adapted, evolved, and found new ways to work smarter. AI is no different. It’s not here to take over; it’s here to assist, making factories faster, safer, and more productive than ever.

From AR-powered guidance to AI-driven quality control, the factory floor is no longer just about machinery, it’s about collaboration between human expertise and intelligent systems. And at Mantra Labs, we’re diving deep into this transformation, helping businesses unlock the true potential of AI in manufacturing.

Want to see how AI-powered Augmented Reality is revolutionizing the manufacturing industry? Stay tuned for our next blog, where we’ll explore how AI in AR is reshaping assembly, troubleshooting, and worker training—one digital overlay at a time.

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